For scrap recyclers and demolition crews, the value locked inside insulated copper wiring can add up fast—but only if you have the right equipment to unlock it. That’s where a used wire granulator can make a big difference. While brand-new machines can cost a significant chunk of capital, used copper granulators—when properly maintained and sourced from a trusted dealer—can recover up to 95–99% of copper content from scrap wire, often delivering performance that rivals brand-new models.
What Is a Wire Granulator and How Does It Work?
A wire granulator is a specialized piece of industrial recycling equipment designed to process waste electrical wiring and separate the copper from its insulation. Unlike a wire stripping machine, which removes insulation from individual wires, a copper wire granulator works by shredding bulk wire into small particles, then using air or water-based separation systems to isolate the metal from the plastic.
This process, known as copper granulation, is especially effective for recovering copper from mixed or fine-gauge wires—where stripping would be inefficient or impossible. It’s widely used in scrap metal recovery operations across industries like construction, demolition, and electronics recycling.
What Types of Wire Can It Process?
A quality scrap copper wire granulator machine can handle a variety of materials, including:
- Automotive wiring harnesses
- Household electrical cables
- Communication and data cables
- Demolition scrap wire
- Mixed wire from recycling centers
Some of the best copper wire granulator systems are even equipped to handle aluminum wiring or wires with unusually thick insulation. But copper remains the star of the show, with high-purity copper recovery being the goal of most operators.
Copper Recovery Rates: Why 95–99% Matters
The efficiency of a granulator is measured by its copper recovery rate—how much usable copper is recovered compared to how much was fed into the system. A low-end machine might only recover 70–80% of copper, leaving value on the table (or worse, in the landfill). But a well-maintained used copper granulator machine from a reliable manufacturer can easily reach 95–99% recovery rates, even after years of use.
This level of precision translates into real dollars. Let’s say you process 1,000 pounds of scrap wire per week. At 99% recovery, you’re getting almost all of the copper—worth potentially thousands of dollars depending on market rates. At 85%, you’re losing up to 150 pounds per week, or the equivalent of hundreds in lost profit.
Why a Used Wire Granulator Can Be a Smart Investment
The term “used” doesn’t have to mean “inferior.” With the right servicing and inspection, a used wire granulator can offer near-new performance at a fraction of the cost. When sourced from a reputable dealer like Solid Equipment Company, these machines are thoroughly vetted for quality and reliability.
Here are a few reasons budget-conscious buyers are turning to used equipment:
- Lower upfront investment: Reduce capital costs without sacrificing productivity
- Fast ROI: Shorten your break-even point thanks to immediate cost savings
- Proven durability: Trusted brands are built to last and perform over time
- Expert support: Get guidance on the right system for your volume, wire types, and recovery goals
Browse our current inventory of used recycling equipment or see all wire granulators currently available.
Real-World Output: What Can You Expect?
Used wire granulators vary in capacity and output, depending on the model and condition. Here are some general performance benchmarks:
Granulator Size: Compact (entry-level)
- Input Capacity: 100-250 lbs/hr
- Avg. Copper Recovery: 95-98%
- Common Users: Small Shops, New Recyclers
Granulator Size: Mid-range
- Input Capacity: 300-600 lbs/hr
- Avg. Copper Recovery: 96-99%
- Common Users: Scrap Yards, Demo Crews
Granulator Size: Industrial-Grade
- Input Capacity: 1,000+ lbs/hr
- Avg. Copper Recovery: 98-99%
- Common Users: Recycling Centers, High-Volume Processors
Remember, the recovery rate depends not just on the machine, but also on the cleanliness of input material, consistent feed rate, and regular maintenance.
Maintain for Maximum Value
To get top performance out of a used wire granulator for sale, maintenance is key. Regularly replacing wear parts, cleaning out dust buildup, and inspecting the separation system can keep recovery rates high. A reputable dealer will often offer refurbished machines that are already serviced and ready to run, giving you a head start toward profitability.
Learn more about the brands we carry and financing options that can make upgrading even easier.
Why Trust Solid Equipment Company?
At Solid Equipment Company, we specialize in pairing recyclers with the right industrial recycling equipment for their unique operations. Whether you’re looking for the best copper wire granulator for a growing business or a budget-friendly machine that delivers top-tier performance, our experts are here to help. We’ve written extensively about the top benefits of a wire granulator machine to help you make an informed decision.
Ready to Unlock the Value in Your Scrap Wire?
Don’t let high equipment costs slow down your recycling operation. A used wire granulator can offer a smart, efficient, and cost-effective way to recover high-purity copper from scrap wiring. Explore our product gallery or speak with an expert today to find the right fit for your business.
Contact us today at 866-948-5406 to learn more or get help choosing a machine that matches your copper recovery goals. Your next smart investment in scrap metal recovery starts here.
